Sintered stainless steel filter element in the production process, sometimes there will be broken wire. This situation not only affects product quality, but also may lead to an increase in production costs. So, what is the cause of the broken wire of sintered stainless steel filter element? This article will analyze the possible reasons for you from the perspective of manufacturing, and put forward the corresponding optimization suggestions.
1. lmproper adjustment of mold size：incorrect adjustment of machine size on the mold may lead to confusion of the proportion of normal compression ratio in the knitting link. This triggers a disconnection. In order to avoid this situation,it should be ensured that the machine size of the mold is absolute size and accurate adjustment.
2. Insufficient lubrication of the mold: the interruption of oil or water in the mold will cause the mold to run large hole distance in the short term, so that the compression ratio is out of proportion, resulting in broken wire. in order to solve this problem, lubricant should be added to each piece of mold in time to ensure the cooling and lubrication effect of the mold.
3. The wicker wire problem in the knitting link: the existence of the wicker wire and the excessive speed of the wire collection may lead to the broken wire of the sintered stainless steel filter element. In order to solve this problem,the mold can be dismantled to ensure that the wicker wire is no longer present during the weaving process.
4. Mold natural road consumption is too fast: a natural road consumption in the mold is too fast,which will lead to the imbalance of compression ratio before and after weaving, resulting in broken wire. ln this case, the mold should be disassembled and the compression ratio before and after should be adjusted to restore it to normal.
In summary,the broken wire problem of sintered stainless steel filter element in the production and manufacturing process is mainly caused by improper adjustment of mold size,insufficient lubrication, wicker wire problems in the weaving link and too fast natural road consumption of the mold, By strengthening mold management, optimizing the production process, improving the skills of employees and introducing advanced equipment, these problems can be effectively solved and the production efficiency and product quality of sintered stainless steel filter element can be improved.
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Post time: May-22-2024
