metal sintered filter
Introduction to products
Sintered metal filters are made of metal. This gives them many advantages over other types of filtration media, such as PTFE or ceramics.
The widely used and standard combination is 5-layer sintered wire mesh. it is combined by five different layers or multi-layer of stainless steel wire mesh, and then sintered together through being vacuum sintered, compressed, and calendared, forming a porous product.
Sintered wire mesh is made form multiple layers of woven wire mesh panels using a sintering process. This process combines heat and pressure to permanently bond multi-layers of mesh together. The same physical process used to fuse individual wires together within a lover of wire mesh is also used to fuse adjacent layers of mesh together, This creates a unique material offering excellent mechanical properties, it is ideal material for purification and filtration.
Advantages and Characteristics
High precision and high particle removal efficiency
The AHT sintered metal filter has a uniform pore distribution in the range of 0.5 to 300 microns, ensuring efficient removal of fine particles and high precision filtration requirements.
high temperature resistance
The corrugated metal structure allows the filter to withstand high temperatures up to 800°C and is particularly suitable for high temperature gas filtration applications.
Stable shape, good impact resistance
Its robust construction guarantees stability and long service life in high-pressure and highly corrosive environments
Excellent mechanical strength
Excellent impact resistance to harsh environments
Good air permeability, consistent filtration efficiency
High porosity and good permeability reduce pressure drop, improve filtration efficiency, and can handle large volumes of impurities, extend replacement cycles, and save overall costs.
Excellent unloading strength
AHT filters maintain strong unloading capacity even in high pressure and corrosive environments, ensuring continuous and reliable filtration performance.
Easily machined into various shapes and welded
sintered metal materials are easy to process and can be customized to various shapes and connection sizes according to customer requirements, providing highly flexible solutions.
Various materials, shapes and connection sizes can be customized
A wide selection of materials (such as stainless steel, bronze, nickel, etc.) is available, as well as customized services in different shapes and sizes to meet the needs of specific applications.
parameter
Material selection:
Stainless steel (304, 304L, 316, 316L, 904L, etc.) : Strong corrosion resistance, suitable for a variety of chemical environments.
Bronze: Good mechanical properties and electrical conductivity.
Nickel: Has good stability in high temperature environment.
Other alloys: available according to specific requirements, such as titanium alloys.
Structure type:
Single and multilayer: offers different strength and filtration accuracy options.
Woven wire mesh: High flexibility for filters with complex shapes.
Perforated metal: Enhanced mechanical strength, suitable for high pressure environments.
sintered pore structure: provides a larger filter surface area
Technical details
Filtration rate: 1-300μm
Diameter :14-800mm
Length :35-1500mm
* Other diameters and lengths are available upon request
disposition
To adapt to different application conditions and installation requirements, AHT offers a variety of adapter options. Estandard connector (215, 222,226)
Thread connector (M20.M30.M32.M42.etc.) Flat/DOE type.
The above are the common specifications of the general sintered wire mesh filter, and the specific specifications will be customized according to the needs of customers to meet the specific filtration requirements and process conditions.
Customization capabilities and services
We not only produce standard models of corrugated metal filters, but also design and manufacture filters of specific thickness, permeability and pore size according to customer requirements. Whether it is high volume production or small customization, our team of engineers can provide personalized support and solutions.
Custom design: Design the filter element with thickness, permeability and aperture according to the specific needs of the user.
Fast delivery: Keep stock of standard models to ensure customer demand is met in a short time.
Professional Consultation: The AHT team draws on their experience and expertise to provide objective advice and customized solutions.
One-to-one support: Even for small batch orders, the engineering team will provide one-to-one customized service.
If you have any purchasing requirements or technical questions, please feel free to contact us. Please provide the following information so that we can provide you with the best solution
Quality assurance
Certified raw material procurement
There are professional inspectors for each production process
Advanced production equipment
All AHT sintered metal filters are subject to rigorous quality testing before leaving the factory
Professional technology
AHT's expertise in the sintering process ensures mechanical stability and reliability of the product. Whether it is liquid filtration or gas filtration, we are always committed to providing you with a trusted and lasting solution.
Packaging and transportation
All filters are packaged in wooden cases at the factory to prevent damage or scratches during transportation and ensure safe delivery of the product.
Advantage and guarantee
Choose the AHT sintered metal filter and you will get:
Reliable quality assurance: All products undergo strict quality control and testing to ensure that every filter delivered from the factory meets the highest standards.
Efficient customer service: Our professional team is ready to provide you with technical support and after-sales service to ensure that your use experience is worry-free.
Economical solutions: Through optimized design and efficient production, our filters not only deliver superior performance, but also help you reduce your total cost.
Application
1)High polymer industry
2)Petrochemical industry
3)Pharmaceutical and food refining industry
4)Water treatment
5)Machinery and vessel industries
6)Air purification
7)others: High temperature, high viscosity, high pressure